Technology Partners

As joint ventures, mergers and acquisitions are becoming growth strategies for companies in international business, we ensure to follow the same trend in order to ensure overall growth of the company. We have developed associations with several international corporations to ensure exactitude services to the customers. Our partners are:

JPM Steels is Italy based Group of Companies (licensee of EURO PLANT). The companies are engaged in engineering and supply of equipment and systems and providing services and technical assistance. The expertise includes Rolling Mills up to 500,000 TPA. The company is a multinational corporation, offering complete assistance and consulting services to steel producers. The companies of the group are:

• JPM Steel Investments S.A., based in Chiasso (Switzerland)
• JPM Steel Technology S.R.L., based in Buttrio (Italy)
• JPM Steel Middle East S.A.E., based in Cairo (Egypt)

Badschie Sthal Engineering, Germany is a leading consulting companies in Europe, offering consultation on temperature controlled processing of wire rod and bar products. Together with BSL, Germany, PP Rolling Mill has developed patented quenching nozzles that have an extremely high heat transfer coefficient achieved by laminar and turbulent flow within the nozzle.

Principle of Operation : Large quantities of water at low pressure and high kinetic energy impact the hot bar in the primary cooling chamber. The high kinetic energy disrupts the steam jacket formation to allow immediate cooling, bypassing the inefficient film boiling. Inside the nozzle, the precisely positioned secondary cooling chambers reintroduce turbulence to prevent steam blanket formation for continued intense cooling.

Application :

• Inter-stand cooling
• Wire rod mill water boxes
• Post-rolling quenching (for self tempered rebar)

Advantages :

• Low system water pressure requirements
• Achieve maximum cooling within a minimum working area
• Precise control of actual heat transfer
• Minimum filtration required
• Concentric cooling of the bar/wire profile
• Uniform cooling along entire strand length
• No bar/wire movement resulting from steam blanket on bar
• Smooth travel through the quenching nozzle

We have received the necessary permissions from CRM, Belgium to market Tempcore brand – a popular brand in Europe.

The TEMPCORE Process :
The TEMPCORE has been by CRM, which is used to manufacture high yield strength weldable concrete reinforcing bars from mild steel without V or Nb additions. The process consists of subjecting hot rolled steel to an in-line heat treatment in three successive stages:

• After final mill stand, product is rapidly cooled, where it undergo surface hardening (martensite layer)
• After this quenching operation, the surface layer is tempered by using the residual heat left in the core of the bar
• Product is kept at cooling bed for normal cooling down to ambient temperature (transformation of the residual austenite in the core)

TEMPCORE is the Best Process for the Production of High Quality Rebars as it replaces Costly alloying elements (Vanadium, Niobium). The alloy savings with TEMPCORE Process are of about 20 US$/ton. The concrete reinforcing bars have:

• High mechanical properties (DIN 488 IVS, FeE500, BS4449-97)
• Excellent weldability
• Excellent ductility and bendability

TEMPCORE equipment:
The TEMPCORE equipment, designed by the CRM, guarantees the mechanical properties of the whole production with the following advantages:

• Consistency of properties
• Several grades with the same chemistry
• Low cost

Our service portfolio include:

• Gathering necessary data
• Feasibility investigation
• Discussing customers' basic choices
• Calculation of cost savings and investment return
• Basic & detailed engineering
• Commissioning
• Training
• Technical assistance

We have an agreement with Badschie Sthal Engineering, Germany for vetting of our proposals of projects for our customers. BSE, Germany is a leading companies in Europe providing consultation for high productivity and low cost steel mills.